OIL AND GAS NDT DRONES

Remote NDT drone inspection in oil and gas

Invest in remote drone inspections to safeguard workers and improve data collection at oil refineries, tank farms, FPSOs, and offshore units. 

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Discover the benefits of adopting
NDT inspection drones in oil and gas

Oil and gas inspectors are constantly faced with dangerous environments, whether these are confined spaces, work at height, or toxic materials. But with the help of NDT drones, they can now carry out inspections remotely from a safe location. Remote drone inspections also mean fewer scaffolding, rope access, or man lifts, which translates to lower downtime and inspection costs. NDT drones are helping oil and gas companies make inspections safer, faster, and more efficient.

Major Players

Eight out of the ten biggest oil and gas companies have used an Elios drone to perform an inspection.

Cheaper Inspections

A storage tank inspection can be over 75% cheaper when using a drone compared to scaffolding.

Data Compliance

Data collected by an Elios 3 UT meets the API and EEMUA standards of inspection.

Oil-and-Gas-Infographic-image-Flyability-Elios3

Drone applications for oil and gas inspections

Discover how NDT drones are being used to collect the critical data required by refineries and offshore platforms, in compliance with API/EEMAU standards and Classification Society requirements.
Storage Tank Inspections
Pipe Rack Inspections
Pressure Vessel Inspections
Stack and Chimney Inspections
FCC Unit Inspections
FPSO and FSRU Inspections
Offshore Platform Inspections
Oil Tanker Inspections
Emergency Response
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The complete solution for oil and gas refinery and offshore inspection

The Elios 3 drone is a fully reliable NDT solution that allows inspectors to collect close-up visuals and up to 250 UTMs at height per hour. No need for expensive scaffolding, rope-access, or man lifts. What sets the Elios 3 UT apart from other UAVs is its ability to reach places no other drone can and collect API/EEMUA compliant data. Thanks to its unique design, this specialized NDT drone can easily access pipe racks, chimneys, storage tanks, flares, and offshore vessels.

Elios 3

An aerial collision-tolerant inspection platform specifically designed to perform visual and thermal inspections inside confined spaces and hard-to-reach areas of a refinery or offshore platform, even in GPS-denied environments. Deploy it in seconds and start collecting data from every corner of your asset with no human entry. 

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UT Payload

Combined with the Tether Power Unit, the UT Payload allows you to remotely collect up to 250 UTM per hour in cluttered spaces such as piperack and offshore rigs, or inside confined areas like tanks, chimneys, and vessels. All data is precisely localized in the 3D model of your asset to plan appropriate maintenance without the need for human entry or extensive scaffolding.

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Inspector Software

Integrated data analysis tool used for managing, analyzing, and reporting the data captured by the drone, providing the maintenance teams with precise data and more informed decision-making. Easily compare data over time to see the evolution of defects and know when to act. Integrate UTM and LiDAR data to localize every measurement.

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Using NDT drones at oil refineries

With the Elios 3 UT, HelleniQ Energy was able to remotely collect accurate visual, LiDAR, and UT data inside storage tanks and pipe racks without putting anyone at risk. The Elios 3 helped them conduct intrinsically safe inspections, compared to traditional inspection methods, like scaffolding and cranes, while also reducing inspection time and costs. 
Elios 3 UT, HelleniQ Energy, Drone Inspection

Access a wide range of applications for oil and gas inspection drones

Case Study

Using drones for offshore inspections at Shell and CAN

Offshore platforms present some of the most challenging environments to inspect. Tanks, piping, and lifting equipment all require regular monitoring, while the risks of corrosion and dropped objects demand constant vigilance. Traditionally, rope access has been the backbone of these inspections, and while effective, it can be time-consuming and dangerous. So, to enhance safety and efficiency, Shell and CAN turned to inspection drones like the Elios 3 UT.

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Case Study

Using drones to inspect pipe racks is 60% less expensive

Turner Specialty Services faced a complex challenge: inspecting over 2,000 ft (60 m) of elevated pipe racks. Traditional methods, such as cherry pickers or scaffolding, were time-consuming, costly, and posed significant safety risks. So, they deployed the Elios 3 drone to assess insulation, valves, and the condition of the material. Using the drone costs 60% less than traditional inspection methods and took just 2 days to complete.

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Case Study

Using drones to inspect storage tanks with no human entry

In this video, Pieter Haxelmans, Inspection Engineer at TotalEnergies Antwerp, shares how drone technology is transforming industrial inspections in oil and gas plants, moving away from manual inspections requiring costly scaffolding to a safer, faster, and more cost-effective drone-based approach. Using the Elios 3, TotalEnergies can save up to €15,000 per tank inspection while improving worker safety and operational efficiency.

Using drones to survey the tanks of an FPSO safely and efficiently

The maritime and offshore sectors face unique challenges when it comes to asset integrity. Vessels are under constant threat of corrosion and structural damage. “At Bureau Veritas, we see UT drones as a very promising evolution of remote inspection techniques. Bureau Veritas and Flyability are working together to advance the use of drone-based inspection technologies in the maritime industry,” says Alexander Gregg-Smith, President of Bureau Veritas Marine & Offshore.

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Case Study

Using drones for offshore inspections at Shell and CAN

Offshore platforms present some of the most challenging environments to inspect. Tanks, piping, and lifting equipment all require regular monitoring, while the risks of corrosion and dropped objects demand constant vigilance. Traditionally, rope access has been the backbone of these inspections, and while effective, it can be time-consuming and dangerous. So, to enhance safety and efficiency, Shell and CAN turned to inspection drones like the Elios 3 UT.

Read More

Case Study

Using drones to inspect pipe racks is 60% less expensive

Turner Specialty Services faced a complex challenge: inspecting over 2,000 ft (60 m) of elevated pipe racks. Traditional methods, such as cherry pickers or scaffolding, were time-consuming, costly, and posed significant safety risks. So, they deployed the Elios 3 drone to assess insulation, valves, and the condition of the material. Using the drone costs 60% less than traditional inspection methods and took just 2 days to complete.

Learn More

Case Study

Using drones to inspect storage tanks with no human entry

In this video, Pieter Haxelmans, Inspection Engineer at TotalEnergies Antwerp, shares how drone technology is transforming industrial inspections in oil and gas plants, moving away from manual inspections requiring costly scaffolding to a safer, faster, and more cost-effective drone-based approach. Using the Elios 3, TotalEnergies can save up to €15,000 per tank inspection while improving worker safety and operational efficiency.

Using drones to survey the tanks of an FPSO safely and efficiently

The maritime and offshore sectors face unique challenges when it comes to asset integrity. Vessels are under constant threat of corrosion and structural damage. “At Bureau Veritas, we see UT drones as a very promising evolution of remote inspection techniques. Bureau Veritas and Flyability are working together to advance the use of drone-based inspection technologies in the maritime industry,” says Alexander Gregg-Smith, President of Bureau Veritas Marine & Offshore.

Learn More

Invest in the future of oil and gas inspections

By adopting NDT inspection drones, you meet API and EEMUA requirements and reduce the reliance on hazardous, slow, and expensive methods like scaffolding. Learn how to implement this reliable data-capturing tool at your oil and gas facility.

What are the main applications for the Elios 3 drone in Oil and Gas?
The Elios 3 drone is used for Visual, Non-Destructive Testing (NDT), and Digital Twinning across a wide range of oil and gas assets, including: Storage Tank Inspections, Pipe rack Inspections, Pressure Vessel Inspections, Chimney Inspections, Boiler Inspections, Furnace Inspections, FCC Unit Inspections, FPSO Inspections, FSRU Inspections, and Offshore Platform Inspections. In addition, these drones can be used for search and rescue, foreign object detection, and emergency response. 
What are the benefits of using drones for refinery inspections?

Investing in inspection drones improves worker safety, reduces inspection time and cost, reduces risk exposure, and improves data quality, which helps managers make more informed decisions. These benefits are possible thanks to the drone’s ability to carry out remote inspections, which reduces human entry into dangerous, confined, or at-height areas.

Can the drones be used for offshore inspections?

Yes, NDT inspection drones are suited for offshore inspections, especially when coupled with the Tether Power Unit, which acts as a safety leash in case of any issues. Offshore, the Elios 3 drone can perform tank and vessel inspections, overhead piping inspections, and underdeck inspections.

Can drones inspect storage tanks?

Drones like the Elios 3 are inspection tools specifically designed to perform visual, thermal, NDT, and LiDAR inspections in confined and hard-to-reach areas like storage tanks. The drone can easily inspect confined areas of the tank thanks to its collision-tolerant cage and the LiDAR, which allows the drone to fly in GPS-denied areas.

What type of data can drones collect in oil and gas?

Drones like the Elios 3 UT are the ideal data collection tool for refineries, tank farms, and offshore vessels, as they can collect all the necessary data needed to plan appropriate maintenance. This includes high-quality visual and thermal data, ultrasonic thickness measurements, and digital twins.

How can I implement a drone program at a refinery?

Energy companies around the world are starting to create centralized drone programs where they manage several drone platforms and then deploy them to the plants that require urgent or periodic inspections.