POWER GENERATION DRONES

Smarter Power Plant Inspections with Drones

Invest in inspection drones at your power plant and improve worker safety, operational efficiency, and data quality.

Contact us READ MORE

 Discover the benefits of adopting
power plant inspection drones

 Power plant assets are under constant stress and need to be regularly inspected, but this often takes place in confined and hard-to-reach areas. Invest in inspection drones at your power plant and improve worker safety, operational efficiency, and data quality. 

Human Risks

Eliminate human entry into dangerous, confined, or high-access areas.

Faster Inspections

Minimize asset downtime with faster, real-time data collection and reporting.

Lower Costs

Reduce boiler inspection costs by up to 90% by eliminating scaffolding.
20240319_Power-gen_infographic_Featured image

Drone applications for power plant inspections

Discover how NDT drones are being used to collect the critical data required by power plants, in compliance with API and EEMUA regulations.
Boiler Inspections
HRSG Inspections
Chimney Inspections
Scrubber Inspections
Wind Turbine Inspections
Penstock Inspections
Cooling Towers Inspections
Condenser Inspections
DOWNLOAD GUIDE

The complete solution for power plant inspection

Collect comprehensive, end-to-end asset data in seconds, and meet the demands of maintenance teams, ensuring precision, efficiency, and safety.

Motion detection icon

Elios 3 Drone

A collision-tolerant inspection platform specifically designed to perform visual and thermal inspections inside confined spaces and hard-to-reach areas of a power plant, even where GPS is denied and dust is significant. Deploy it in seconds and start collecting data from every corner with no human entry.

LEARN MORE →

UT-Icon_Live-A-scan

UT Payload

Combined with the Tether Power Unit, the UT Payload allows to remotely collect up to 250 UTM per hour inside boilers, chimneys, scrubbers, and more. It provides the necessary data, precisely localized in the 3D model of the asset, to plan appropriate maintenance without the need for human entry or extensive scaffolding.

LEARN MORE →

Inspect icon

Inspector Software

Integrated data analysis tool used for managing, analyzing, and reporting the data captured by the drone, providing the maintenance teams with precise data and more informed decision-making. Easily compare data over time to see the evolution of defects and know when to act.

LEARN MORE →

Two Column Video Section
Returkraft logo

Case Study

Using UT drones for power plant inspections

Returkraft, a waste-to-energy plant in Norway, is transforming visual and UT inspections by replacing costly, time-consuming scaffolding with remote drone inspections. By using these drones in confined areas like boilers and scrubbers, the power plant has dramatically improved safety and efficiency.

Access a wide range of applications for power generation inspection drones

Case Study

Using drones for boiler inspections at Returkraft

A standard boiler inspection at Returkraft would require a team of 10 to 15 people to set up the scaffolding, costing them over € 200,000. Since purchasing the Elios they have managed to significantly reduce the need for scaffolding for inspection purposes and only build it where maintenance is required, allowing them to cover the cost of the drone many times.

CASE STUDY

Case Study

Using drones for wind blade inspections at Pathfinder Optics

Unreported cracks, blisters, or fiberglass buildup can lead to reductions in energy production and serious issues with the blade and the motor. Up to 90% of blade defects can only be seen from the inside. By deploying the Elios 3 drone, Joseph from Pathfinder Optics was able to inspect all 3 blades within 2 hours, compared to the 8 hours required with standard methods.

CASE STUDY

Case Study

Using drones for penstock inspections at VZU Plzen

Since adopting the Elios 3, VZU Plzen has been able to rapidly improve its inspection efficiency and safety across various projects. This includes using the Elios 3 to inspect penstocks, where they have seen an 84% efficiency gain in inspection time as a result of using the Elios 3 drone, alongside a significant cost reduction and safety improvement.

CASE STUDY

Case Study

Using drones for condenser inspections at Dominion Energy

Using the Elios 3 to inspect the 20-meter high condensers (65 feet) has streamlined inspection workflows for the Dominion Energy site and massively reduced the inspection time. It has cut the process from taking over a week to just 2 shifts. Using the drone has helped keep inspectors safe as well as deploy resources more efficiently and collect higher quality data.

CASE STUDY

Case Study

Using drones for boiler inspections at Returkraft

A standard boiler inspection at Returkraft would require a team of 10 to 15 people to set up the scaffolding, costing them over € 200,000. Since purchasing the Elios they have managed to significantly reduce the need for scaffolding for inspection purposes and only build it where maintenance is required, allowing them to cover the cost of the drone many times.

CASE STUDY

Case Study

Using drones for wind blade inspections at Pathfinder Optics

Unreported cracks, blisters, or fiberglass buildup can lead to reductions in energy production and serious issues with the blade and the motor. Up to 90% of blade defects can only be seen from the inside. By deploying the Elios 3 drone, Joseph from Pathfinder Optics was able to inspect all 3 blades within 2 hours, compared to the 8 hours required with standard methods.

CASE STUDY

Case Study

Using drones for penstock inspections at VZU Plzen

Since adopting the Elios 3, VZU Plzen has been able to rapidly improve its inspection efficiency and safety across various projects. This includes using the Elios 3 to inspect penstocks, where they have seen an 84% efficiency gain in inspection time as a result of using the Elios 3 drone, alongside a significant cost reduction and safety improvement.

CASE STUDY

Case Study

Using drones for condenser inspections at Dominion Energy

Using the Elios 3 to inspect the 20-meter high condensers (65 feet) has streamlined inspection workflows for the Dominion Energy site and massively reduced the inspection time. It has cut the process from taking over a week to just 2 shifts. Using the drone has helped keep inspectors safe as well as deploy resources more efficiently and collect higher quality data.

CASE STUDY

Invest in the future of power plant inspections

By adopting collision-tolerant inspection drones, you reduce the reliance on hazardous, slow, and expensive methods like scaffolding, ensuring your operations are safer and more efficient. Learn how to implement this reliable data-capturing tool at your facility.

Contact Us

Invest in the future of power plant inspections

By adopting collision-tolerant inspection drones, you reduce the reliance on hazardous, slow, and expensive methods like scaffolding, ensuring your operations are safer and more efficient. Learn how to implement this reliable data-capturing tool at your facility.

What are the main applications for the Elios 3 drone in Power Generation?
The Elios 3 drone is used for Non-Destructive Testing (NDT) inspections across a wide range of power generation assets, including: Boiler Inspections, HRSG Inspections, Chimney Inspections, Scrubber Inspections, Wind Turbine Inspections, Penstock Inspections, Cooling Towers Inspections, and Condenser Inspections. 
What are the benefits of using drones for power plant inspections?

Investing in inspection drones improves worker safety, reduces inspection time and cost, and improves data quality, which helps managers make more informed decisions. These benefits are possible thanks to the reduction of human entry into dangerous, confined, or high-access areas and the reduction of scaffolding or rope-access.

What kind of problems do power plant inspection drones solve?

Drones solve the costly and dangerous challenge of having to regularly inspect assets that are under constant stress, especially when these inspections must take place in confined and hard-to-reach areas. The drone acts as a reliable data-capturing tool, reducing the reliance on hazardous, slow, and expensive methods like scaffolding or rope-access.

Can drones inspect confined areas of a power plant?

Drones like the Elios 3 are inspection tools specifically designed to perform visual, thermal, NDT, and LiDAR inspections in confined and hard-to-reach areas. The drone can easily inspect confined areas like boilers and scrubbers thanks to its collision-tolerant cage and the LiDAR, which allows the drone to fly in GPS-denied areas.

What type of data can inspection drones collect at a power plant?

Drones like the Elios 3 UT are the ideal data collection tool for power plants, as they can collect all the necessary data needed to plan appropriate maintenance. This includes high-quality visual and thermal data, ultrasonic thickness measurements, and digital twins.

Can drones inspect inside wind turbine blades?

Yes. The Elios 3 drone performs internal blade inspections to detect damage from lightning without putting people at risk. One application showed that Joseph from Pathfinder Optics was able to inspect all 3 blades within 2 hours, which is much faster than the 8 hours required with standard methods.

Can drones inspect the penstock of a hydropower plant?

Yes. Drones can inspect hydropower penstocks for damage in the concrete or steel structure. Several companies have achieved cost reductions as high as 90% and efficiency improvements of 400% as a result of using the Elios 3 for penstock inspections.

How can I implement a drone program at a power plant?

Energy companies around the world are starting to create centralized drone programs where they manage several drone platforms and then deploy them to the plants that require urgent or periodic inspections.