CEMENT PLANT DRONE INSPECTIONS

In just 4 hours, assess the general condition of a cyclone and take note of wear areas, damages, indications of loose material, and air leaks. Thanks to the 3D Live Map, ensure you get full coverage inside the asset with no need for human entry and reduce inspection costs by +90% compared to traditional methods (from eliminating scaffolding).

Benefit from +80% cost reduction (from reducing downtime) Perform roby performing routine silo inspections to spot potential structural issues and plan for appropriate maintenance. Use a drone to examine common areas of silos failure like foundations, walls, and roofs and inspect a whole silo in just  15 minutes with no human entry required. 

Quickly identify cracks, missing bricks, and other defects on the inside of a 50-meter high chimney. Use 3D LiDAR data to precisely locate anomalies and monitor their evolution over time in less than 1 hour and reduce inspection costs by +90% compared to traditional methods by eliminating the need for 4 rope access specialists working over 2 days.

Use a drone to carry out in-house inspections inside the kiln before sending in humans. Precisely detect and locate cracks on the refractory and quickly plan maintenance allowing you to proceed with small repairs before issues get bigger.

Use the Elios 3’s LiDAR data to map indoor stockpiles in just one flight, ensuring efficient and compliant stock management - even in the biggest silos. By using a drone you will not require any work at height and can collect highly accurate volume measurements in just 9 minutes.

Quickly deploy a drone inside a cement filter to locate defects and rapidly plan for repairs with no human confined space entry. Once a mission is complete (in just 9 minutes), import the data collected into Inspector 5, our companion software, and start analyzing your flight - frame by frame. This will slash asset downtime to just 2 hours compared to 2 days using traditional inspection methods.

What would normally take several days can be done in just a few hours thanks to the power of the Elios 3 Surveying Payload. In just a few hours you can precisely digitalize a whole cement plant in order to update the digital record, help plan maintenance, and locate the areas for installing new assets or carbon capture technologies.

Without the need for human entry, a drone can help identify potential climbing hazards, find structural damage, and help inspectors understand the tools they need prior to climbing a cooling tower. Once this information has been gathered, the inspector can follow up and address any issues revealed by the data. All you need is 4 hours for a complete visual inspection of two cooling towers.